Process Optimization for Semiconductor

Overview

A leading force in the semiconductor industry, renowned for its cutting-edge innovations, faced critical challenges that threatened its operational efficiency and strategic objectives. The scarcity of expert resources and the complexities of automation processes jeopardized vital KPIs, including productivity, cost-effectiveness, and knowledge retention.

To address these issues, the company leveraged Aitomatic Domain Expert Agents (DXAs) to create a semiconductor optimization AI advisor. The AI advisor yielded impressive results, including a 4x faster diagnosis time, 10% reduced downtime, and the preservation of invaluable knowledge assets, positioning Tokyo Electron for industry dominance in high-value-added system solutions across all four sequential patterning processes.

Problems

The semiconductor leader faced a scarcity of expert resources and complex automation processes, threatening productivity, cost-effectiveness, and knowledge retention. New engineers took too long to reach competency, causing inefficiencies and bottlenecks. The lack of a streamlined system for utilizing expert knowledge and providing real-time guidance exacerbated these issues.

Solutions

Domain Expert Agents (DXAs) provided highly accurate answers to complex questions, offering instant recommendations for intricate processes like lithography. By digesting extensive datasheets, the agents reduced issue resolution time. They quickly suggested precise parameters for tasks, minimizing trial-and-error and optimizing equipment functionality. As they interacted with engineers, Domain Expert Agents (DXAs) continuously learned and adapted, ensuring increasingly accurate and relevant recommendations.

Results

The implementation of Domain Expert Agents (DXAs) transformed the company's manufacturing and process optimization. Key results included:

• 4x Faster Time to Diagnosis: Engineers could diagnose issues four times faster than before.

• 10% Reduction in Downtime: Downtime was significantly reduced, enhancing overall efficiency.

• Preservation of Knowledge Assets: Valuable knowledge was retained and easily accessible, ensuring continuity despite the retirement of experienced engineers.

These improvements enabled the semiconductor leader to maintain its competitive edge and continue its innovation trajectory.

About us:

AITOMATIC helps industrials capture and scale their proprietary domain knowledge, empowering them to solve complex problems faster and supercharge their industrial operations. Visit us at aitomatic.com.